ABB ACS355 Manual: A Comprehensive Guide

This guide details the ABB ACS355 drive, covering installation, operation, troubleshooting, and advanced features, supporting digital transformation and sustainable solutions.

The ABB ACS355 is a versatile and reliable AC drive designed for a wide range of industrial applications. It represents a cornerstone in ABB’s commitment to delivering energy-efficient and performance-enhancing solutions for industries worldwide. This drive excels in controlling AC induction and permanent magnet motors, offering precise speed and torque control. As part of ABB’s broader automation ecosystem, the ACS355 integrates seamlessly with distributed control systems and leverages advancements in AI and IoT technologies through the Automation Extended Programme.

This manual serves as a comprehensive resource for understanding, installing, operating, and maintaining the ACS355 drive. It’s geared towards engineers, technicians, and operators seeking to optimize their processes and maximize the drive’s capabilities. The ACS355 contributes to a more connected and sustainable future, aligning with ABB’s dedication to innovation and responsible industrial practices.

What is the ABB ACS355 Drive?

The ABB ACS355 is a general-purpose AC drive meticulously engineered for both standard and demanding applications across diverse industries. It’s a key component within ABB Drives, a global leader in drive technology, focused on enhancing energy efficiency, asset reliability, and overall productivity. This drive expertly controls AC induction, permanent magnet, and synchronous reluctance motors, providing adaptable solutions for pump, fan, and basic process control needs.

Designed for ease of use and integration, the ACS355 supports communication protocols like Modbus RTU and Ethernet/IP. It’s a robust drive built to withstand challenging environments and contribute to a leaner, cleaner industrial operation. As a core element of ABB’s technology leadership, the ACS355 empowers customers to achieve sustainable and decarbonizing solutions.

Key Features and Benefits

The ABB ACS355 drive boasts a comprehensive suite of features designed to optimize performance and streamline operations. Key benefits include improved energy efficiency, leading to reduced operational costs and a smaller environmental footprint, aligning with ABB’s commitment to sustainability. Its robust design ensures high asset reliability and extended equipment lifespan, minimizing downtime and maintenance needs.

Furthermore, the ACS355 offers enhanced productivity through precise motor control and adaptable functionalities. Integration with ABB’s Automation Extended Programme unlocks advanced analytics and AI capabilities, facilitating digital transformation; The drive’s user-friendly interface and straightforward configuration simplify installation and commissioning, while built-in protection features enhance safety and performance.

ACS355 Drive Hardware

The ACS355 hardware includes various drive sizes and ratings, a clear control panel, and defined input/output connections for reliable operation.

Drive Sizes and Ratings

The ABB ACS355 drive is available in a comprehensive range of frame sizes, meticulously engineered to accommodate diverse application demands. These drives span from fractional horsepower up to 150 kW (200 hp), offering versatility for various industrial needs. Specifically, the ACS355 boasts ratings including 0.75 kW, 1.5 kW, 2.2 kW, 3.7 kW, 5.5 kW, 7.5 kW, 11 kW, 15 kW, 18.5 kW, 22 kW, 30 kW, 37 kW, 45 kW, 55 kW, 75 kW, 90 kW, 110 kW, 132 kW, and finally, 150 kW.

This extensive selection ensures optimal matching to motor requirements and load characteristics. Furthermore, the ACS355 supports a wide voltage range, typically 230V/400V and 600V, enhancing its adaptability to different power infrastructures. Selecting the appropriate drive size and rating is crucial for maximizing performance, efficiency, and longevity of the system.

Control Panel Overview

The ABB ACS355 drive features a user-friendly control panel designed for intuitive operation and efficient monitoring. The panel incorporates a clear, backlit LCD display providing real-time feedback on key drive parameters such as speed, current, voltage, and fault codes. Navigation is facilitated through a simple keypad with dedicated buttons for functions like start, stop, reset, and parameter adjustment.

The control panel allows for local control and programming of the drive, eliminating the need for external devices in many cases. It also provides access to a comprehensive menu structure for configuring advanced settings and diagnostics. The panel’s robust construction ensures durability in demanding industrial environments, offering reliable performance and ease of use for operators.

Input and Output Connections

The ABB ACS355 drive offers a versatile range of input and output connections to facilitate seamless integration with various automation systems. Digital inputs are configurable for functions like start/stop, enable, and fault reset, providing flexible control options. Analog inputs allow for speed reference signals from potentiometers, voltage sources, or current loops. Digital outputs can be utilized for signaling drive status, alarms, or fault conditions.

Communication ports, including Modbus RTU and Ethernet/IP, enable connectivity to PLCs, HMIs, and other network devices. Relay outputs provide isolated contacts for external control and monitoring. Proper connection and configuration of these I/O points are crucial for optimal drive performance and system integration.

Installation and Commissioning

Proper mechanical and electrical installation, alongside careful parameter configuration and initial testing, are vital for ensuring reliable ACS355 drive operation and performance.

Mechanical Installation

Ensuring correct mechanical installation is paramount for the longevity and reliable operation of the ABB ACS355 drive. Prior to installation, verify the drive size is appropriate for the application and mounting location. The drive should be mounted on a clean, dry, and vibration-free surface, capable of supporting its weight.

Adequate spacing around the drive is crucial for proper ventilation, preventing overheating and maintaining optimal performance. Refer to the ACS355 manual for specific clearance requirements. Securely fasten the drive using appropriate mounting hardware, ensuring it is firmly attached to the surface.

Pay close attention to cable routing, avoiding sharp bends or strain on the cables. Proper grounding is essential for safety and to minimize electrical noise. Always follow local and national electrical codes during the mechanical installation process. Incorrect mechanical installation can lead to premature failure and void the warranty.

Electrical Installation

Safe and correct electrical installation is critical when working with the ABB ACS355 drive. Before commencing any electrical work, ensure the power supply is completely disconnected and locked out/tagged out. Verify that the incoming voltage matches the drive’s specifications.

Proper grounding is absolutely essential for safety and to minimize electromagnetic interference (EMI). Connect the grounding conductor securely to the designated grounding terminal within the drive. Use appropriately sized conductors for all power and control connections, adhering to local and national electrical codes.

Carefully follow the wiring diagrams provided in the ACS355 manual, paying close attention to phase sequence and polarity. Double-check all connections before applying power. Incorrect electrical installation can result in damage to the drive, equipment, or pose a serious safety hazard.

Parameter Configuration – Basic Settings

Initial parameter configuration is vital for proper ACS355 drive operation. Begin by setting the motor nominal voltage, current, and frequency to match the connected motor’s nameplate data. Configure the control mode – typically starting with V/f control for basic applications.

Adjust acceleration and deceleration times to suit the application’s requirements, preventing mechanical stress on the driven equipment. Set minimum and maximum frequency limits to define the operating speed range. Configure fault handling settings to determine the drive’s response to various fault conditions.

Carefully review and adjust these basic parameters according to the ACS355 manual, ensuring they align with the specific application needs. Incorrect parameter settings can lead to suboptimal performance or even damage.

Initial Startup and Testing

Before full operation, a careful startup and testing sequence is crucial. After verifying all electrical connections and parameter settings, apply power to the ACS355 drive. Initially, run the drive at a low frequency to confirm the motor rotates in the desired direction.

Monitor motor current and voltage during startup to ensure they remain within acceptable limits. Gradually increase the frequency while observing for any unusual vibrations, noises, or overheating. Perform basic speed control tests, verifying the drive responds correctly to speed references.

Thoroughly review the ACS355 manual for specific testing procedures and safety precautions. Document all test results and address any issues before proceeding to full application operation.

ACS355 Drive Operation

The ACS355 drive offers versatile control modes—V/f, sensorless vector, and closed-loop vector—enabling precise speed control and optimized ramping performance.

Control Modes (V/f, Sensorless Vector, Closed Loop Vector)

The ABB ACS355 drive provides a selection of control modes to suit diverse application needs. The traditional Volts per Hertz (V/f) control is ideal for simpler applications requiring basic speed control without demanding dynamic performance. Sensorless vector control enhances performance by estimating the rotor position, offering improved torque and speed regulation without needing an encoder.

For applications demanding the highest level of accuracy and dynamic response, closed-loop vector control utilizes feedback from an encoder to precisely control motor speed and position. This mode delivers superior performance in demanding tasks like tension control or synchronized movements. Selecting the appropriate control mode is crucial for optimizing drive performance, energy efficiency, and overall system responsiveness. Each mode offers unique advantages, allowing users to tailor the drive’s operation to their specific requirements.

Speed Control and Ramping

The ABB ACS355 drive offers precise speed control capabilities, allowing for accurate regulation of motor speed across a wide range. Users can define desired speeds through various methods, including analog inputs, digital communication, or preset values. Ramping profiles – acceleration and deceleration times – are critical for smooth and controlled motor starts and stops, minimizing mechanical stress and preventing process disruptions.

Adjustable ramp times enable optimization for different applications, balancing speed with the need for gentle operation. The drive supports multiple ramping shapes, including linear, S-curve, and customized profiles, providing flexibility to fine-tune performance. Proper configuration of speed control and ramping parameters is essential for achieving optimal system performance, ensuring process stability, and extending equipment lifespan.

Faults and Troubleshooting – Common Issues

The ABB ACS355 drive incorporates comprehensive fault diagnostics to quickly identify and address operational issues. Common faults include overcurrent, overvoltage, undervoltage, motor phase loss, and overheating. The drive’s display panel and parameter settings provide detailed fault codes and diagnostic information, aiding in efficient troubleshooting.

Regularly checking the drive’s event log can reveal recurring issues and potential problems before they escalate. Troubleshooting often involves verifying power supply integrity, checking motor connections, and inspecting cooling systems. Referencing the ACS355 manual’s fault code descriptions is crucial for accurate diagnosis and resolution. Addressing faults promptly minimizes downtime and ensures continued reliable operation of the drive and connected equipment.

Advanced Features and Configuration

Explore PID control, communication protocols like Modbus RTU and Ethernet/IP, and the drive’s built-in PLC functionality for tailored automation solutions.

PID Control Implementation

The ABB ACS355 drive offers robust PID (Proportional-Integral-Derivative) control capabilities, enabling precise process control in various applications. This feature allows the drive to automatically maintain a desired process variable, such as pressure, temperature, or flow rate, by continuously adjusting the motor speed.

Implementing PID control involves configuring the PID parameters – proportional gain (Kp), integral time (Ti), and derivative time (Td) – to achieve optimal performance. Proper tuning is crucial for stability and responsiveness. The ACS355 provides tools for both manual and automatic tuning of these parameters.

Users can define the process variable, setpoint, and control limits within the drive’s parameter structure. The drive then calculates the error between the setpoint and the process variable and adjusts the motor speed accordingly, minimizing the error and maintaining the desired process condition. This advanced control method enhances efficiency and precision in demanding industrial processes.

Communication Protocols (Modbus RTU, Ethernet/IP)

The ABB ACS355 drive supports a variety of communication protocols, facilitating seamless integration into industrial automation systems. Key protocols include Modbus RTU, a widely used serial communication standard, and Ethernet/IP, enabling real-time data exchange over Ethernet networks.

Modbus RTU allows for simple and reliable communication with PLCs, HMIs, and other devices using a serial interface. Ethernet/IP provides higher bandwidth and faster communication speeds, ideal for complex applications requiring frequent data updates.

Configuration of these protocols involves setting communication parameters such as baud rate, data format, and device addresses. The ACS355 provides comprehensive documentation and tools for configuring and troubleshooting communication connections, ensuring reliable data transfer and system integration within broader automation ecosystems.

Built-in PLC Functionality

The ABB ACS355 drive incorporates integrated PLC functionality, offering enhanced control and automation capabilities beyond basic motor control. This allows for the implementation of simple logic sequences, interlocks, and process control functions directly within the drive itself, reducing the need for external controllers in certain applications.

The built-in PLC utilizes a user-friendly programming environment, enabling technicians to create and modify control logic without specialized programming expertise. This functionality streamlines system integration and provides flexibility for adapting to changing process requirements.

ABB’s Automation Extended programme leverages this capability, integrating AI and IoT for advanced control, enhancing efficiency and responsiveness within industrial ecosystems.

Maintenance and Support

Regular drive cooling checks, ventilation maintenance, and utilizing the downloadable ACS355 manual (Rev B) are crucial for optimal performance and longevity.

Drive Cooling and Ventilation

Maintaining adequate drive cooling and ventilation is paramount for ensuring the reliable operation and extending the lifespan of the ABB ACS355. Proper airflow prevents overheating, which can lead to component degradation and ultimately, drive failure. Regularly inspect the cooling fan(s) for obstructions, such as dust or debris, and ensure they are functioning correctly.

The ACS355 is designed for specific ambient temperature ranges; exceeding these limits can compromise performance. Verify that the drive is installed in an environment that provides sufficient ventilation, avoiding enclosures that restrict airflow. Consider the surrounding temperature and the heat generated by the drive when determining appropriate cooling measures.

Periodically clean the heatsinks to remove accumulated dust, which acts as an insulator and hinders heat dissipation. Following these simple maintenance procedures will contribute significantly to the long-term reliability of your ABB ACS355 drive.

Regular Maintenance Procedures

Implementing routine maintenance procedures is crucial for maximizing the uptime and performance of your ABB ACS355 drive. A preventative approach minimizes unexpected failures and extends the drive’s operational life. Regularly inspect all connections – both electrical and control – for tightness and signs of corrosion. Tighten any loose connections immediately to prevent potential issues.

Periodically check the drive’s cooling system, including fans and heatsinks, ensuring they are free from dust and obstructions. Clean as needed to maintain optimal heat dissipation. Review the drive’s fault history log to identify any recurring issues that may require further investigation.

Furthermore, keep the drive enclosure clean and free from debris. Following these simple, yet effective, maintenance steps will contribute to the reliable and efficient operation of your ABB ACS355 drive system.

Downloading and Using the ACS355 Manual (Rev B)

Accessing the ABB ACS355 Manual (Rev B) is straightforward and essential for proper drive operation and troubleshooting. The manual, available as a 7.8 MB download, provides comprehensive information on all aspects of the ACS355, from installation to advanced configuration. A Quick Installation Guide (5.2 MB) is also available for expedited setup.

You can directly download these resources from ABB’s official website. Once downloaded, familiarize yourself with the manual’s structure, utilizing the table of contents and index for quick access to specific information. Pay close attention to safety warnings and guidelines throughout the document.

Regularly referencing the manual ensures correct procedures are followed, maximizing drive performance and minimizing potential risks. It’s a vital tool for both initial setup and ongoing maintenance.

Resources and Further Information

Explore ABB’s website for drives support, quick guides, and the Automation Extended Programme, integrating AI for digital transformation and sustainable innovation.

ABB Drives Website and Support

ABB Drives provides a comprehensive online resource center dedicated to supporting its extensive range of drive products, including the ACS355. The ABB Drives website serves as a central hub for accessing detailed product information, application notes, and technical documentation. Users can readily download the complete ACS355 Manual (Rev B), alongside the Quick Installation Guide (Rev B), both available in easily accessible formats.

Beyond documentation, the website offers robust support channels, including a dedicated support team reachable through various contact methods. This ensures prompt assistance with any technical queries or troubleshooting needs. ABB’s commitment extends to fostering a connected ecosystem, leveraging AI integration through its Automation Extended Programme, reshaping industries like mining with advanced analytics and IoT solutions. ABB empowers customers to improve energy efficiency, asset reliability, and overall performance, driving progress towards a more sustainable future.

ACS355 Quick Installation Guide

The ABB ACS355 Quick Installation Guide (Rev B), a 5.2 MB download, streamlines the initial setup process for this versatile drive. This guide is specifically designed for ABBs channel partners and customers undertaking drive replacements, particularly transitioning from the ACS355 to the ACS380 Machinery drive. It provides concise, step-by-step instructions covering mechanical and electrical installation procedures, ensuring a swift and efficient commissioning experience.

While offering a simplified approach, the guide emphasizes safety precautions and adherence to relevant standards. It’s intended for limited distribution, focusing on practical aspects to get the drive operational quickly. Complementing the full ACS355 Manual, this resource accelerates deployment, enabling users to benefit from the drive’s features – improved energy efficiency, asset reliability, and productivity – sooner. ABB’s dedication to innovation supports a sustainable future.

ABB Automation Extended Programme & AI Integration

ABB’s Automation Extended Programme signifies a pivotal shift towards AI-integrated industrial ecosystems, poised to revolutionize sectors like mining and beyond. Building upon established distributed control systems, this programme introduces advanced analytics, artificial intelligence, and seamless Internet of Things (IoT) integration. This evolution enhances the capabilities of drives like the ACS355, enabling predictive maintenance, optimized performance, and increased operational efficiency.

By leveraging AI, the ACS355 can adapt to changing conditions, minimizing downtime and maximizing energy savings. This integration aligns with ABB’s commitment to sustainability and innovation, driving progress through cutting-edge technologies. The programme fosters a more connected and intelligent industrial landscape, empowering customers to achieve new levels of productivity and resilience. It’s a core component of ABB’s vision for a future powered by intelligent automation.

ABB’s Commitment to Sustainability and Innovation

ABB consistently demonstrates a dedication to a more productive and sustainable future, placing innovation at the core of its operations. This commitment extends to the ACS355 drive, designed to contribute to energy-efficient, decarbonizing, and circular solutions for industries worldwide. ABB actively pushes technological boundaries, striving to minimize environmental impact while maximizing performance and reliability.

The ACS355 embodies this ethos through features that optimize energy consumption and reduce waste. ABB’s global leadership in power and automation technologies is underpinned by a strong focus on sustainability, driving progress through people, technologies, and impactful ideas. This dedication shapes a more connected future, reflecting ABB’s responsibility to both its customers and the planet, fostering a leaner and cleaner operational landscape.

Copyright Information & Document Revision History (3AUA0000066143, 9AKK107680A5563)

Copyright © 2020 ABB. All rights reserved. This ABB ACS355 manual, identified by document number 3AUA0000066143, and its associated handbook list 9AKK107680A5563, contains proprietary information protected by international copyright laws. Reproduction, adaptation, distribution, or transmission of this documentation, in whole or in part, is strictly prohibited without prior written consent from ABB.

This document details configurations and operational guidelines for the ACS355 drive. Revision history tracks updates and modifications to ensure accuracy and relevance. Users should refer to the latest revision for the most current information. ABB reserves the right to modify this documentation without notice, reflecting ongoing improvements and advancements in technology. Unauthorized use or duplication is a violation of applicable laws.

ACS355 to ACS380 Migration Guide

This guide assists ABB channel partners and customers transitioning from the ACS355 drive to the ACS380 Machinery drive. It outlines key differences, compatibility considerations, and necessary steps for a smooth migration process. The ACS380 offers enhanced features and performance, building upon the foundation of the ACS355.

Careful planning is crucial, including a thorough assessment of existing applications and parameter settings. This document details specific parameter mapping and configuration adjustments required for optimal operation with the ACS380. It’s intended for limited distribution, providing focused guidance for replacement scenarios. Users should consult both the ACS355 and ACS380 manuals for comprehensive information and ensure a successful upgrade path;